scrap tire pyrolysis plant distillation to diesel

1.oil fired melting furnace 2.environment friendly,Energy saving 3.with CE&ISO9001 4.one year warranty 5.oil yield is 45-50%

 

Waste or Treasure?

Waste tire, waste plastic, waste rubber, waste oil etc. are increasing every moment.

At the same time, oil resources are decreasing every single day.

How to deal with these problems?

We use green technology recycling waste to oil resources.

We are specialized in manufacturing pyrolysis machine for recycling waste tires, waste plastic, waste rubber etc. and distillation machiner for recycling waste oil, crude oil, black oil etc.

 

Approx oil yield of different raw materials

PE	95%
PP	90%
PS	90%
ABS	40%
Leftovers of paper	Wet 15-20%, dry 60%
House garbage	35-50%
Plastic cable	80%
Plastic bag	50%
Submarine cable	75%
Rubber cable	35%
Sole	30%
Big tires	45-50%
Small tires	35-40%
PVC	Not suitable
PET	Not suitable

 

 

Firstly, the feeding-in system feed waste tyres/rubber/plastic into the reactor automatically.

 

The feeding-in system can be manual operation or auto-machine according to customers' requirement.

 

 

Feeding the raw materails by using auto-feeding machine. The auto feeder can push large plastics and qhole tyres

 

 in the reactor by using hydraulic pressure as power which has 60 tons push power, the process is very stable

 

 and convenient.  Thus can achieve continuous producting.

 

 

 

Second, heat the reactor, the  pyrolysis  process begin.

 

1.Using Q345r boiler steel which have added manganese , can resist high temperature and high pressure. The main engine uses horizontal-type of 360ostructure-0.8r/min.

 

 

 

2.Gas separator & Depositing tank, Depart the heavy oil and impurities from the oil gas to purify the oil. 

 

 

 

 

3.Cooling system: use condensers, based on Refining theory, whatever distillation of solid crude oil or waste oil, all finish by heating to gasification and cracking, and then cooling, so there is close relationship between the yield rate and condensation. So the best and easy way is increase the area of condensers and which make the biggest yield rate.

 

 

 

 

4.De-dust system: Desulfurization de-dusting, Water film cyclone, Bag de-dusting Desulfurization de-dusting: remove the sulfur(when use coal as fuel) and dust Water film cyclone: for the second removal. Bag de-dusting: to make the smoke no different from the air.

 

 

5.Waste gas recycling system: In the process of refining oil, when the gas is heated up to 150 , it will produce a large amount of gas-CH4& C4H8 , which cannot convert to liquid at normal temperature and normal pressure. However, these gases can be used as fuel, which is not only environment protection but also energy conservation.

 

 

 

 

6.Carbon black recycle system: Heaving dragon screw conveyor.

 

The solid residua will be left after the catalyst splitting from scrap plastic, approximately take up 5% to 10% of the waste tyre.  Its main component is the black carbon, which  can be used as raw materials in industry, as well could be mixed with the coal ash to produce the raw material of the thermal power plant, and also could be applied to the manufacturing of the coal ash brick (one kind of environmental protection building material).

 

 

Third, you can get the crude oil , carbon black, steel.

 

 

 

 

The main charater :

 safety:

 1. we using auto welding machine to make the reactor,which can quarrantee the quality of welding seam,avoid cracking and has a long life for about 8 years.

 2. vacuum system to prevent oil gas be back to reactor causing accident.

 3. with professional thermometer , professiona pressure gauge and safety valve.

     

environment friendly:

1.dedusting system to prevent gas and dust from coal burning

2.the exhaust gas will be recycled for heating reactor ,no gas pollution

3.well sealing on every junction parts to prevent gas leak,no smelly

longer life :

use Q345R special steel plate ,welding seam 

the life will 8 years

energy saving:

1. well sealing for heating system ,no gas leak and saving fuel.

2. the exhaust gas will be recycled for reactor heating .      

Technical parameter

Items	Contents
Raw material	Waste tyres, scrap plastic, waste rubber
Structure form	Horizontal
Model	DT-6T	DT-8T	DT-10T
Size of reactor	D2200mm*L6000mm	D2600mm*L6000mm	D2600mm*L6600mm
24-hour capacity	6 tones	8 tones	10 tones
Operating pressure	Constant pressure
Heating material	Coal, charcoal, fuel gas, fuel oil
Average out-put oil rate	48%-52%
Material of reactor	Q245R/Q345R boiler plate
Thickness of reactor	14mm,16mm,18mm,20mm
Rotate speed of reactor	0.8 turn/minute
Mode of cooling	Water cooling
Working mode	Continuous feeding
Delivery time	20 days after receiving deposit
Payment term	T/T, 30% in advance, balance paid before shipment

  

Installation Plant